02 Manufacturing SoftwareForgeOS
The software behind our factory.
Two copilots and a platform to distribute your recipes.
Book a demo
One AI engineer, from the first part to your whole network.
Step 1 · Engineer itForgeOS Engineering Copilot
Fewer trial builds. Less distortion.
From part to recipe: simulation, optimization, process development.
The problem
- Build, measure, adjust, rebuild: trial and error.
- Supports and orientation depend on scarce experts.
- Results change with who prepared the job.
Our solution
Our simulation and years of process expertise, condensed into an agent. It adapts the process window to each part, optimizing orientation, supports and scan strategy down to the toolpath, at a level of detail no engineer can do by hand.
We run it in our own production at CITEC3D.
The benefit
Local overheating predicted and corrected before the build.
14–33% at measured positions, same supports.
One method across machine platforms.
Demonstrated today: build simulation, distortion and heat prediction, scan-strategy and parameter correction. In-scanner control in development.
Step 2 · Produce itForgeOS Production Copilot
Quote, plan, check quality.
The copilot for quotation, production and quality. In minutes, not days.
The problem
- Quoting ties up several people.
- Every quote needs technical expertise.
- Supports and orientation are slow, expert work.
- Customers wait days for a price.
Our solution
The copilot runs the simulation and the build preparation automatically: orientation, supports, build time, process steps, price.
An engineer reviews every quote before it goes out.
The benefit
Quoted from a prepared build, not a guess.
Minutes, not days.
Engineers review instead of preparing.
Demonstrated today: request to quote, 7 of 9 steps automated, engineer-reviewed. Production planning and quality checks in development.
Step 3 · Scale itForgeOS On Demand
Your recipe, produced anywhere.
Distribute digital part packages to your production network, securely.
The problem
- A part that works at one site fails at the next.
- Print files don't transfer between machines.
- IP leaks when files are emailed.
- Quality is hard to prove across suppliers.
Our solution
Package the recipe, production data, machine-agnostic files and specification once. ForgeOS On Demand analyses and compiles it for each target machine and delivers it securely.
White-labelled: your network sees your platform.
The benefit
Compiled per machine, same specification.
You decide who builds what, where.
White-labelled for your network.
Proof
Automotive · Part OptimizationVehicle housings that hold their shape.14–33% less distortion, same supports
Space · Part OptimizationSpace propulsion parts printed without overheating.~4% added build time vs ~37%
Defence · Part Pre-industrializationDefence spares, printed where they are needed.A complete part passport for any qualified machine
Machine building · Engineering CopilotMachine builds predicted layer by layer.Predicted hot spots match the machine's own recordAutomotive · Engineering CopilotSame heat exchanger, same behaviour on two machines.~134 °C apart at defaults, aligned per machine, simulated