Technology platform
Our manufacturing OS automates quoting, build preparation, execution, and quality into one end-to-end workflow.
Our machine-agnostic control layer links AI to the laser scanner to execute fine-grained, validated beam control.
Our software-defined, vertically integrated factory prints, finishes, and inspects parts while feeding production data back into our models.
ProcessCore™
ProcessCore™ is our CAD-native, Physics-Aware AI for Laser Manufacturing that helps manufacturers dial in laser processes faster and with more confidence. It reads your CAD, combines it with real measurements from the process, and uses first-principles physics to predict how the material will melt, solidify, and form defects — then recommends the right settings.
What makes it different
Fewer trial builds, faster qualification, more stable process windows, and higher, more consistent part quality.
ForgeOS™
AI-native software layer — orchestrating additive manufacturing from quote to delivery.
01. Quotation
Automated cost estimation & lead time prediction from CAD input
02. Part ID & Techno-Economic Analysis
Identifies AM-suitable parts & evaluates cost vs performance trade-offs
03. DfAM
Design for Additive Manufacturing. AI suggests models to optimize geometry & printability
04. Digital Twin
Full process simulation via AI surrogate models — thermal, stress, microstructure
05. Build + CAM Preparation
AI generates G-code, supports nesting & toolpaths ® direct to machine
06. Process Insight
Real-time monitoring, quality data capture, sensor fusion & analytics
07. Quality Assurance
Automated inspection, CT analysis & part certification
Physical Production Workflow
BeamControl™
Our BeamControl technology puts our Physics-AI directly in the machine. Instead of a human manually tuning parameters, the AI connects to the equipment stack and actively controls how the laser moves and how energy is delivered. With our latest SCANLAB integration, this intelligence reaches the scan head level—so what the model predicts is executed precisely on the shop floor. The system is machine-agnostic by design, meaning the same approach can be deployed across different machines while still learning each machine and material’s real behavior.
PARTNERS
Reliable, validated control at the laser-spot level, enabling higher precision in executing and transferring Neoforge recipes
GhostWorks™
Our in house software defined manufacturing capabilities
